Stacker Crane

Secure丨Smart丨Swift丨Stable

Engineered for next-generation warehousing, BlueSword's self-developed stacker cranes deliver intelligent automation for diverse logistics scenarios. Whether handling pallets with Unit-Load systems or managing smaller items like cartons, cases and totes through Mini-Load systems, our stacker cranes significantly improve handling efficiency and enhance warehouse safety.

Proven Performance Metrics

45 M

Ultra-High AS/RS
30+ Years

Experience
12 T

Max Load Capacity
1000+

Annual Production
4 Hour

Plug-and-Play Deployment

45 M

Ultra-High AS/RS
30+ Years

Experience
12 T

Max Load Capacity
1000+

Annual Production
4 Hour

Plug-and-Play Deployment

45 M

Ultra-High AS/RS
30+ Years

Experience
12 T

Max Load Capacity
1000+

Annual Production
4 Hour

Plug-and-Play Deployment

45 M

Ultra-High AS/RS
30+ Years

Experience
12 T

Max Load Capacity
1000+

Annual Production
4 Hour

Plug-and-Play Deployment

Benefits at a Glance

Rapid Deployment & High-Speed Operation
- Plug-and-Play deployment in 4 hours (70% faster delivery)
- Horizontal speeds up to 360 m/min (case-level) and 300 m/min (pallet-level)
- Proprietary S-curve algorithm for smooth acceleration/deceleration
Rapid Deployment & High-Speed Operation
Plug-and-Play deployment in 4 hours (70% faster delivery)
Horizontal speeds up to 360 m/min (case-level) and 300 m/min (pallet-level)
Proprietary S-curve algorithm for smooth acceleration/deceleration
Intelligent Safety
- Contact-based (emergency stop triggers) and non-contact (3D vision sensors) anti-collision systems
- Auto-correction for ±5 mm mast sway and pallet deviation
- TÜV Rheinland-certified PLd safety
Intelligent Safety
Contact-based (emergency stop triggers) and non-contact (3D vision sensors) anti-collision systems
Auto-correction for ±5 mm mast sway and pallet deviation
TÜV Rheinland-certified PLd safety
Smart Lifecycle Management
- IoT-powered real-time monitoring (mast tilt, rail alignment, structural integrity)
- Auto pallet inspection and rack data network integration
- AI-driven stocktaking without operational downtime
Smart Lifecycle Management
IoT-powered real-time monitoring (mast tilt, rail alignment, structural integrity)
Auto pallet inspection and rack data network integration
AI-driven stocktaking without operational downtime
Energy-Optimized Performance
- Regenerative energy conversion (potential-to-kinetic energy)
- Smart speed adaptation and dynamic power scheduling
- 30%+ energy savings via shared DC bus and capacitor/battery storage
Energy-Optimized Performance
Regenerative energy conversion (potential-to-kinetic energy)
Smart speed adaptation and dynamic power scheduling
30%+ energy savings via shared DC bus and capacitor/battery storage
Modular Flexibility
- Adjustable fork spacing and multi-position operation
- Modular components reduce customization costs by 40%
- Cold storage (-25°C), explosion-proof, and corrosion-resistant variants
Modular Flexibility
Adjustable fork spacing and multi-position operation
Modular components reduce customization costs by 40%
Cold storage (-25°C), explosion-proof, and corrosion-resistant variants
Time-Tested Reliability
- 30+ years of industrial-proven reliability with zero major failures
- Lightweight yet durable design for extended lifespan
- Predictive maintenance powered by performance analytics
Time-Tested Reliability
30+ years of industrial-proven reliability with zero major failures
Lightweight yet durable design for extended lifespan
Predictive maintenance powered by performance analytics

TYPES OF STACKER CRANES

Jaguar Full-Servo Stacker Crane

Efficiency Redefined: Lightweight, Quiet, and Energy-Saving

· Lightweight & energy-efficient
· Smooth & responsive performance
· Easy maintenance & rapid deployment

Max Load Capacity	1,000 kg
Stacker Crane Height	6-22 m
Horizontal Speed	120-160 m/min
Horizontal Acceleration	0.5–0.9 m/s²
Vertical Speed	30 m/min
Vertical Acceleration	0.5 m/s²
Fork Speed	30 m/min
Fork Acceleration	0.5 m/s²

TYPES OF STACKER CRANES

UnitLoad-Libra

Highly versatile, suitable for most operating conditions
Cost-effective, a best-selling solution
Short lead time, stable and reliable performance

Rated Load	1,500 kg
Lifting Height	24 m
Horizontal Speed	340 m/min
Horizontal Acceleration	0.6 m/s²
Vertical Speed	60 m/min
Storage Density	Single and double deep
Position Configuration	Single, double and multiple
Mast Type	Single and double mast

TYPES OF STACKER CRANES

UnitLoad-Titan

Perfect for handling heavy loads and long materials with ease.

Rated Load	12,000 kg
Lifting Height	30 m
Horizontal Speed	120 m/min
Horizontal Acceleration	0.6 m/s²
Vertical Speed	30 m/min
Storage Density	Single deep
Position Configuration	Single position
Mast Type	Double mast

TYPES OF STACKER CRANES

UnitLoad-Summit

Ideal for standard pallet loads
Ultra-high structure designs
Compact layout for space efficiency

Rated Load	1,500 kg
Lifting Height	45 m
Horizontal Speed	200 m/min
Horizontal Acceleration	0.5 m/s²
Vertical Speed	80 m/min
Storage Density	Single and double deep
Position Configuration	Single position
Mast Type	Single and double mast

TYPES OF STACKER CRANES

MiniLoad-Lightning

Ideal for light, small-sized goods
Ultra-fast, high acceleration, and efficient maneuvering – as fast as lightning

Rated Load	100 kg
Lifting Height	18 m
Horizontal Speed	360 m/min
Horizontal Acceleration	4 m/s²
Vertical Speed	180 m/min
Storage Density	Single deep
Position Configuration	Single position
Mast Type	Single and double mast

TYPES OF STACKER CRANES

MiniLoad-Zephyr

Ideal for small-load units with multi-position operation modules, offering agility and high efficiency.

Rated Load	300 kg
Lifting Height	24 m
Horizontal Speed	240 m/min
Horizontal Acceleration	0.6 m/s²
Vertical Speed	60 m/min
Storage Density	Single and double deep
Position Configuration	Single, double and multiple
Mast Type	Single and double mast

TYPES OF STACKER CRANES

Customized Stacker Crane

BlueSword's customized stacker crane is expertly engineered to meet the unique demands of various industries, offering tailored solutions that enhance functionality and efficiency. Together with our clients, we create a smarter logistics future.

Application Senarios	Long Materials Storage
	Auto Parts Storage
	Heavy-Load Item Storage
	Battery Storage

Jaguar Full-Servo Stacker Crane

UnitLoad-Libra

UnitLoad-Titan

UnitLoad-Summit

MiniLoad-Lightning

MiniLoad-Zephyr

Customized Stacker Crane

Your Top Concerns - Q&A

Q1:

Which model suits my warehouse’s load capacity?
A:
- Light loads (100–300 kg): MiniLoad-Lightning (360 m/min speed) or MiniLoad-Zephyr (multi-position agility).
- Standard pallets (1,500 kg): UnitLoad-Libra (cost-effective) or UnitLoad-Summit (45m height, compact layout).
- Heavy loads (12,000 kg): UnitLoad-Titan (double-mast stability).
- Custom needs: Tailored solutions for batteries, auto parts, or long materials.
Q2:

What safety features ensure collision-free operations?
A:
Our stacker cranes employ multiple, redundant safety layers to guarantee collision‑free operations:
- Contact-Based Emergency Stops: Immediate halt upon any physical contact with obstacles.
- Non-Contact 3D Vision Sensors: Continuous scanning around the crane to detect and avoid obstacles before contact.
- Auto-Correction System: Active adjustment of mast sway and pallet deviation within ±5 mm to maintain precise travel paths.
- TÜV Rheinland-Certified PLd Safety: Industry-leading safety level ensures all components and controls meet rigorous international standards.
Q3:

Can it operate in extreme environments?
A:
Yes. Variants include:
- Cold storage (-25°C)
- Explosion-proof and corrosion-resistant designs
Q4:

How much can I save on energy and maintenance?
A:
- Regenerative energy conversion and shared DC bus deliver over 30 % savings.
- IoT-powered real-time monitoring and AI stocktaking cut downtime.
- Predictive maintenance ensures reliability and extends service life.

ASK OUR EXPERTS

ADVANTAGE

The BlueSword Differences

30+ Years of Expertise

With decades of experience in logistics solution, BlueSword always incorporates the latest cutting-edge technology, thus you can always trust and upgrade.
One-Stop Logistics Solutions

With the industry's most comprehensive product portfolio, BlueSword provides end-to-end logistics solutions tailored to your needs. Whatever you need, BlueSword delivers.
AI-Driven Software Ecosystem

Harnessing machine learning and digital twin tech, our intelligent software optimizes inventory, picking, transporting in real time.
Future-Ready Scalability

Modular architecture scales from small warehouses to mega hubs. 20+ industry-tailored packages meet your unique needs.
Global Support, Zero Downtime

24/7 maintenance across 100+ cities worldwide. Guaranteed 1-hour response and on-site crisis resolution keeps your operations bulletproof.

NEWS & BLOGS

What's New

Blogs

August 19 / 2025

Automation in Logistics: Solving Workforce Challenges with Smart Systems

Discover smart logistics solutions with AMRs, shuttle systems, and automated warehouses. Future-proof your supply chain with intelligent intralogistics systems.

Blogs

July 25 / 2025

Robotics Driving Real Safety Transformation in Factories and Warehouses

Safety in factories and warehouses is often discussed in terms of compliance and injury rates. But true safety goes beyond meeting standards. It requires addressing the root causes of risks and understanding how automation reshapes the daily reality for frontline workers—physically and mentally.

Blogs

July 15 / 2025

A Promise BlueSword Always Keeps

In the automation industry, efficient delivery isn’t just a capability—it’s a commitment to trust. At BlueSword, we pride ourselves on delivering every piece of equipment with both quality and punctuality, even under tight timelines, complex customizations, and large-scale system integration demands.

News

June 30 / 2025

A Look Back at the First Half of 2025

The first half of 2025 saw our active participation in major international exhibitions including LogiMAT, ProMAT and other industry-leading events. We successfully implemented solutions for multiple clients worldwide, demonstrating our capability to deliver customized, high-performance systems.

Blogs

May 25 / 2025

Are Warehouse Robots Here to Replace Workers—Or to Back Them Where It Counts?

Automation is advancing fast—but where does that leave the people on the ground? This article explores why the future of warehousing isn't a story of replacement, but one of smart collaboration. With real-world cases from BlueSword and global data, we dive into what human-machine partnerships really look like on the warehouse floor.

Contact BlueSword

Just Fill Out Our Contact Form—

We’re Here to Help.

Reach out to our consultants and receive a smart, cost-effective material handling solution tailored to your business.

First Name *
Last Name *
Email *
Company *
How Can We Help You

I want to speak to a sales engineer
I want to get in touch with my customer service representative
I want to become a partner or a vendor of BlueSword
I have a media inquiry
I want to work at BlueSword
I have other enquiries

The Following Products and Solutions Interest Me/Your Message to Us

By submitting this form, you consent to BlueSword processing your data in accordance with our Privacy Policy to fulfill your request. Your information will be used exclusively by BlueSword and will never be sold or shared with third parties.
SUBMIT