Case Shuttle
Adaptive shuttle solutions to address challenges in efficiency, space, and cost
As an early innovator in shuttle solutions, BlueSword delivers cutting-edge automation with unmatched scalability. Our high-performance shuttles power high-density warehousing worldwide, combining rapid deployment with proven reliability—optimizing logistics across industries.
Proven Performance Metrics
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35 M
Ultra-High AS/RS
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60 Kg
Load Capacity
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3 Stage
Telescopic Fork Technology
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12,000+
Annual Production
-
35 M
Ultra-High AS/RS
-
60 Kg
Load Capacity
-
3 Stage
Telescopic Fork Technology
-
12,000+
Annual Production
-
35 M
Ultra-High AS/RS
-
60 Kg
Load Capacity
-
3 Stage
Telescopic Fork Technology
-
12,000+
Annual Production
-
35 M
Ultra-High AS/RS
-
60 Kg
Load Capacity
-
3 Stage
Telescopic Fork Technology
-
12,000+
Annual Production
Benefits at a Glance
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Fast & Stable Operation5G WiFi (125 Mb/s) ensures ultra-fast data transmission.
Dual-line CAN bus + Independent suspension guarantees smooth movement.
CAN controller enhances response speed.
Fast & Stable Operation5G WiFi (125 Mb/s) ensures ultra-fast data transmission.
Dual-line CAN bus + Independent suspension guarantees smooth movement.
CAN controller enhances response speed.
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Smart & SafeIntelligent Self-Correction:
Auto-aligns cargo via proprietary displacement detection, ensuring zero faults.
Adaptive Deformation Recognition:
Detects and adapts to deformed cartons, no manual input needed.
Smart & SafeIntelligent Self-Correction:
Auto-aligns cargo via proprietary displacement detection, ensuring zero faults.
Adaptive Deformation Recognition:
Detects and adapts to deformed cartons, no manual input needed.
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Extensive Industry ExperienceWidely used in e-commerce, tobacco, pharma, cold chain, manufacturing, and logistics hubs.
Built for extremes: cold, hazardous, and wet environments.
12,000 units/year via world’s first shuttle pulse line.
Extensive Industry ExperienceWidely used in e-commerce, tobacco, pharma, cold chain, manufacturing, and logistics hubs.
Built for extremes: cold, hazardous, and wet environments.
12,000 units/year via world’s first shuttle pulse line.
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Mix Stocking of Cartons & TotedVariable-Size Shuttle adjusts fork spacing to accommodate both cartons and bins in the same rack, maximizing storage density.
Mix Stocking of Cartons & TotedVariable-Size Shuttle adjusts fork spacing to accommodate both cartons and bins in the same rack, maximizing storage density.
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Triple-Extension High-Density Storage3-stage telescopic fork technology (reach: 2,036 mm, precision: ±1 mm) enables three-cases-per-lane storage.
Durable design supports 1.2–1.5 million extension cycles.
Triple-Extension High-Density Storage3-stage telescopic fork technology (reach: 2,036 mm, precision: ±1 mm) enables three-cases-per-lane storage.
Durable design supports 1.2–1.5 million extension cycles.
Standard Shuttle
BlueSword case shuttle enables GTP (goods-to-person) picking with its scalability, compatibility, stability, efficiency, and modular design. Powered by the AI-driven BlueSword Kongming algorithm at its core, this system achieves seamless hardware-software integration, delivering outstanding performance in optimized scheduling, automatic identification, and intelligent inbound/outbound operations.
| Speed | Up to 5 m/s |
| Acceleration | Up to 2 m/s² |
| Load Capacity | 60 kg |
| Load Type | Totes / Cartons |
| Positioning Accuracy | ±2 mm |
| Fork Accuracy | ±1 mm |
| Fork Pick-up Width | 500 / 600 / 800 / 1,000 mm |
Variable-Sized Shuttle
The variable-sized shuttle utilizes Self-Adjusting Fork Spacing Technology, enabling it to automatically adapt and handle cases of varying sizes, further enhancing the flexibility of your warehouse operations.
| Speed | Up to 5 m/s |
| Acceleration | Up to 2 m/s² |
| Load Capacity | 60 kg |
| Load Type | Totes / Cartons |
| Case Length Range | 200-1,000 mm |
| Case Width Range | 300-1,300 mm |
Double-Position Shuttle
The double-position shuttle enables simultaneous storage/retrieval of two cases per trip, significantly reducing travel time and boosting throughput efficiency.
| Max Case Width | 1,300 mm |
| Total Load Capacity | 60 kg |
Stacked Tote Shuttle
This advanced shuttle robot enables simultaneous handling of 2-6 stacked totes, boosting AS/RS throughput efficiency while optimizing vertical space utilization. Its patented multi-stage S-curve motion control and independent suspension damping technology ensure stable operation with stacked loads.
| Number of Stacked Cases | 2-6 |
| Max Stacking Height | 780 mm |
Four-Way Tote Shuttle
| Speed | up to 4 m/s |
| Acceleration | up to 2 m/s² |
| Load Capacity | 60 kg |
High-Speed Lift
Vertically transports shuttles/cases, enabling rapid movement to different rack levels.
| Max Load Capacity | 200 kg; 100 kg |
| Max Lifting Speed | 180 m/min; 360 m/min |
| Max Acceleration | 2 m/s²; 6 m/s² |
| Positioning Accuracy | ±2 mm |
| Conveying Speed (Loading Platform) | 0.25 m/s; 0.5 m/s |
| Min Pickup Height | 500 mm |
Tote Stacker/Destacker
An automated robot that stacks identical totes for compact storage and destacks totes piles into individual units, optimizing warehouse space utilization and enabling efficient conveyor-based logistics operations.
| Max Load Capacity | 50 kg |
| Conveying Speed | 46 m/min |
| Operating Temperature | -5°C to +40°C |
| Humidity Range | <90% RH (non-condensing) |
Your Top Concerns - Q&A
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Q1:
Can the system handle mixed loads (cartons & totes) without manual intervention?
A:
Yes. The Variable-Size Shuttle dynamically adjusts fork spacing (200–1,000 mm length, 300–1,300 mm width) to accommodate both cartons and bins in the same rack. Intelligent Self-Correction and Adaptive Deformation Recognition automatically align mispositioned or bulging cartons, eliminating manual fixes.
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Q2:
What safety features prevent cargo damage or operational failures?
A:
Proprietary technologies ensure zero faults:
Displacement Detection: Auto-corrects cargo misalignment.
Deformation Recognition: Adapts to irregular carton shapes.
Stable Load Handling: Stacked Tote Shuttles use multi-stage S-curve motion control and independent suspension damping for stable transport of 2–6 stacked totes.
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Q3:
What throughput improvements can I expect with advanced shuttle models?
A:
Double-Position Shuttle: Stores/retrieves two cases per trip, cutting travel time by 50%.
Stacked Tote Shuttle: Handles 2–6 totes simultaneously, boosting AS/RS throughput.
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Q4:
How does the system future-proof my investment?
A:
Modular Design: Integrates with existing WMS/automation systems.
Durability: 1.2–1.5 million extension cycles (3-stage forks).
Industry-Specific Adaptability: Customizable for niche needs.
ADVANTAGE
The BlueSword Differences
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30+ Years of ExpertiseWith decades of experience in logistics solution, BlueSword always incorporates the latest cutting-edge technology, thus you can always trust and upgrade.
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One-Stop Logistics SolutionsWith the industry's most comprehensive product portfolio, BlueSword provides end-to-end logistics solutions tailored to your needs. Whatever you need, BlueSword delivers.
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AI-Driven Software EcosystemHarnessing machine learning and digital twin tech, our intelligent software optimizes inventory, picking, transporting in real time.
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Future-Ready ScalabilityModular architecture scales from small warehouses to mega hubs. 20+ industry-tailored packages meet your unique needs.
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Global Support, Zero Downtime24/7 maintenance across 100+ cities worldwide. Guaranteed 1-hour response and on-site crisis resolution keeps your operations bulletproof.
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