Picking and Sorting Robot
Smarter Picking, Smarter Sorting – Precision, Efficiency, and Reliability Redefined.
Originating from innovations in the tobacco industry—where it pioneered the Cascade Sorting Line model—the picking and sorting system has evolved into a versatile solution for diverse industrial applications.
Benefits at a Glance
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High EfficiencyDual-belt parallel processing doubles sorting speed, achieving stable throughput of 30,000+ units/hour.
Optimized workflow minimizes bottlenecks for peak operational performance.
High EfficiencyDual-belt parallel processing doubles sorting speed, achieving stable throughput of 30,000+ units/hour.
Optimized workflow minimizes bottlenecks for peak operational performance.
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System Stability & PrecisionFully servo-driven components enable smooth acceleration/deceleration and pinpoint accuracy.
Reduced mechanical stress extends equipment lifespan.
System Stability & PrecisionFully servo-driven components enable smooth acceleration/deceleration and pinpoint accuracy.
Reduced mechanical stress extends equipment lifespan.
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Easy MaintenanceModular design (e.g., snap-on rails) allows rapid part replacement.
Real-time diagnostics via touchscreen HMI or remote mobile alerts streamline troubleshooting.
Easy MaintenanceModular design (e.g., snap-on rails) allows rapid part replacement.
Real-time diagnostics via touchscreen HMI or remote mobile alerts streamline troubleshooting.
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Energy-Saving & Low Noise30%+ energy reduction with gravity-assisted sorting, cutting reliance on motorized conveyors.
70 dB- noise output through sound-dampening materials and EU-standard quiet rails.
Energy-Saving & Low Noise30%+ energy reduction with gravity-assisted sorting, cutting reliance on motorized conveyors.
70 dB- noise output through sound-dampening materials and EU-standard quiet rails.
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Minimal Product DamageGentle handling: gravity-fed channels, auto-adjusting baffles, and anti-tilt designs prevent item loss or wear.
Vector-aligned workflows reduce impact for delicate products.
Minimal Product DamageGentle handling: gravity-fed channels, auto-adjusting baffles, and anti-tilt designs prevent item loss or wear.
Vector-aligned workflows reduce impact for delicate products.
Smart Picking Station
The smart manual picking station combines wireless communication, barcode scanning, and pick-to-light technology in one integrated solution. Designed for tote picking, it works seamlessly with conveyors to buffer and pick cartons of various sizes, placing them into the corresponding order totes with speed and accuracy.
| Maximum Load | 50 kg |
| Recommended Conveying Speed | 46 m/min |
| Operating Temperature | –5 °C to 40 °C |
| Operating Humidity | Below 90% RH (non-condensing) |
| Picking Unit | Tote |
Six-Axis Robotic Arm Palletizer
Smart vision-based positioning for multi-SKU picking and palletizing.
| Speed | 800 items/hour |
| Power | 13 kW |
| Capacity | Handles cartons up to 30 kg |
| Precision | ±0.1 mm positioning accuracy |
Collaborative Robotic Arm Picker
Versatile handling of small-sized, boxed, bottled, or semi-transparent packaged goods.
| Speed | Up to 1,200 items/hour |
| Deployment | No item-specific training for common products; plug-and-play |
| Vision | Industrial-grade camera for high-precision, high-speed, reliable operation |
| AI-Driven | Built-in advanced deep learning algorithms |
Horizontal Sorting Robot
Sorts items by order, ejects them onto conveyor belts, and guides them through cascade chutes.
| Pre-sorting | Pre-sorts orders and densely arranges items in chutes |
| Speed | Ejection module operates at 0.33 seconds/item |
| Dual-line Support | Bidirectional ejection via reversible motion, serving two cascade chutes simultaneously (one machine for two lines) |
Channel Sorting Robot
Buffers stacked items via roller/chain conveyors.
| High Capacity | Large buffer storage |
| Layer Separation | Processes 1-5 items/layer into cascade chutes |
| Dual-line Support | Twin vertical cache modules + independent ejection/chute systems enable simultaneous dual-line operation |
Cabinet Sorting Robot
Ideal for low-volume/slender/irregularly shaped items.
| Adjustability | Tool-free, one-click adjustment of bin configurations; supports mixed-channel setups |
| Flexibility | Compatible with diverse product types; scalable design |
| Dual-mode | Optional unidirectional/bidirectional sorting; servo-driven bidirectional ejection |
| Space-saving | Compact dual-line mode efficiently handles peak demand |
Vertical Sorting Machine
Automates sorting for irregularly shaped items, reducing manual labor in virtual buffer zones.
| Compatibility | Handles non-standard dimensions (e.g., extra-long/flat packages) |
| Efficiency | Increases overall system automation rate |
Book Picking Robot
Realizes fully automated, unmanned book picking.
| Speed | 600-900 books/hour (medium-sized singles) |
| Innovation | First-of-its-kind solution filling a market gap |
Your Top Concerns - Q&A
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Q1:
What industries can benefit from your picking and sorting robots?
A:
Our robots are versatile across logistics, e-commerce, pharmaceuticals, food & beverage, tobacco, and retail. Originally developed for high-speed tobacco sorting, they now handle books, irregular parcels, palletizing, and more—delivering precision in any automated workflow.
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Q2:
How fast are your sorting robots compared to manual labor?
A:
Our horizontal sorter processes 30,000+ units/hour—10x manual speed—with 0.33-second/item ejection. The book picking robot operates at 900 books/hour, while the collaborative robotic arm reaches 1,200 items/hour with zero retraining for standard items.
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Q3:
Can these robots handle fragile or irregularly shaped items?
A:
Absolutely. Anti-tilt baffles, gravity-fed channels, and vector-aligned workflows minimize impact. The vertical sorter accommodates extra-long/flat packages, and the cabinet sorter adjusts tool-free for mixed sizes—all with<0.1% product damage rates.
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Q4:
Do your robots integrate with existing warehouse systems?
A:
Seamlessly. WiFi/PLC-compatible control modules sync with WMS, ERP, or conveyor networks. The six-axis palletizer uses smart vision to auto-adapt to mixed SKUs without reprogramming.
ADVANTAGE
The BlueSword Differences
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30+ Years of ExpertiseWith decades of experience in logistics solution, BlueSword always incorporates the latest cutting-edge technology, thus you can always trust and upgrade.
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One-Stop Logistics SolutionsWith the industry's most comprehensive product portfolio, BlueSword provides end-to-end logistics solutions tailored to your needs. Whatever you need, BlueSword delivers.
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AI-Driven Software EcosystemHarnessing machine learning and digital twin tech, our intelligent software optimizes inventory, picking, transporting in real time.
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Future-Ready ScalabilityModular architecture scales from small warehouses to mega hubs. 20+ industry-tailored packages meet your unique needs.
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Global Support, Zero Downtime24/7 maintenance across 100+ cities worldwide. Guaranteed 1-hour response and on-site crisis resolution keeps your operations bulletproof.
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