Optimized for Final Assembly, Backed by Scalable Automation

Client Introduction

FAW-Volkswagen is a leading joint venture between China FAW Group and Germany’s Volkswagen AG, established in 1991. As one of China’s most successful automotive manufacturers, it boasts cutting-edge production facilities, a diverse portfolio (including Volkswagen, Audi, and Jetta brands), and annual sales exceeding 2 million vehicles. Ranked among the top automakers in China, FAW-Volkswagen is renowned for its innovation, quality, and strong market presence.

Success Story

FAW-Volkswagen operates one of the most advanced automotive production networks in China. Its Foshan Plant is a benchmark for smart manufacturing, requiring ultra-reliable, high-frequency material supply to support its high-throughput final assembly lines. To maintain seamless production, FAW-Volkswagen required a robust logistics solution. The system needed to handle rapid movement of both small parts and bulk materials at industrial-scale throughput, while ensuring complete traceability and precise just-in-time delivery to assembly stations.

In this case, BlueSword implemented an end-to-end, customized, high-speed solution tailored to FAW-Volkswagen’s precision-driven production needs:

• Multi-Level Shuttle System for Small Parts

Processes 1,400 totes per hour with pinpoint accuracy.

Enables high-density storage and rapid sorting for JIT assembly.

• Stacker Crane AS/RS for Bulk Items

Moves 300 pallets/hour with minimal downtime.

Fully automated inbound-to-outbound flow, reducing manual handling.

• End-to-End Automation & Traceability

Smart conveyors & RGVs for efficient transport: High-speed conveyor networks and rail-guided vehicles (RGVs) enable efficient long-distance material transfer between zones.

From receiving to line-side delivery, every material movement is tracked in real time.

Smart WMS (Warehouse Management System) optimizes inventory and replenishment.

BlueSword's automated solution now powers FAW-Volkswagen's smart production with flawless material flow and future-ready efficiency - a testament to how intelligent logistics drive automotive manufacturing excellence.