High-Density Double-Mast Stacker Crane AS/RS for Petrochemical Storage

Client Introduction

Since 2010, Sabron Petrochemical has been a trusted manufacturer of high-performance polystyrene (PS) resins. The company supplies premium materials to various industries, including electronics, appliances, telecommunications, and industrial equipment. With advanced production facilities and stringent quality control measures, Sabron Petrochemical consistently delivers reliable polystyrene solutions, earning it recognition as a dependable partner in the petrochemical sector.

Success Story

As a leading polystyrene manufacturer experiencing rapid growth, Sabron Petrochemical needed to modernize its logistics operations to handle increasing production volumes. The company required a high-density storage solution that could efficiently manage over 360,000 tons of materials while maintaining precise inventory control and rapid throughput.

Sabron partnered with BlueSword to implement a fully automated pallet warehouse system featuring:

• 15,696 pallet positions across high-bay storage racks

• 10 double-mast, double-deep stacker cranes operating at 30m (98 ft) heights

• High-speed material handling with cranes reaching 200 m/min (656 ft/min)

• Conveyor systems processing inbound materials at 16 m/min

• 6 automated pallet stackers for efficient empty pallet management

The automated warehouse system has revolutionized Sabron's logistics operations, optimizing storage density within a limited footprint while ensuring consistent material flow to support uninterrupted production. By eliminating manual handling, the solution has significantly enhanced workplace safety while providing scalable capacity for future expansion.